Glass Industry News

Safety glass production: Flexibility increases added value

, AGC Interpane

 

Those who outsource high-quality laminated safety glass (LSG) and special products from the autoclave operation and manufacture them with "LamiPress" machine technology work more flexibly, faster and achieve the best LSG quality. Depending on the automation degree, between 50 and 750 square metres of laminated safety glass can be laminated by just two to four employees per shift, with an energy input of less than 10 kW/h per square metre of laminated safety glass. In contrast to the process in the autoclave, which often takes more than six hours, the cycle time in the LamiPress is only (from) 45 minutes. No post-processing of the laminated safety glass edges is necessary, even with complex geometries or drill holes. The LamiPress is also interesting for newcomers: In-house LSG production increases the depth of production - this shortens transport routes, reduces the company's CO2 footprint and increases added value.

Fotoverbundglas Marl GmbH, founded in 2007 by Michael Muschiol, was one of the first companies to print on PVB films and primarily produced customised and high-quality finished individual items. However, the machine technology available at the time was suboptimal: autoclaving individual items or small series meant long delivery times and high costs, while conventional autoclave-free lamination led to quality problems and high failure rates. This is why the resourceful engineer developed his own lamination technology, which has been patented since 2010: the "LamiPress". Today, mechanical engineering is the main business of the family-run company, with 19 machines already in operation internationally, including at some of the "big players" in the flat glass industry. "The reason for the success of our still technically unique solution is the flexibility that arises in production when small quantities, special geometries or complex structures are transferred to the LamiPress," says Alexander Muschiol, son of the founder and engineer at the company. "This relieves the autoclave, which can be utilised with large series, while the LamiPress, with its significantly smaller process space, produces the particularly high-quality batch 1 glass, special formats, laminates with tempered or toughened glass, special coatings and PVB or SGP films faster and more energy-efficiently. This saves a lot of time and energy and reduces the CO2 footprint of our own production." LamiPress is the only alternative process worldwide for the production of laminates with PVB and SGP films that has been successfully tested and extensively certified for a wide range of laminated safety glass products. In the course of many years of co-operation with Kuraray (Trosifol and Sentryglas films) and Eastman (Saflex and Vanceva films), the overpressure process of the systems has been perfected and is now the most reliable process on the market. Even special films with bird protection properties, switchable films, GIPV modules or vacuum glass with PVB and Sentryglas films can be laminated.

Modular design allows for future expansion 

Muschiol and his engineers are also happy to plan and design customised systems based on the product mix, hall planning and requirements. Alexander Muschiol reveals: "Our smallest system is in use at the Technical University of Darmstadt, where it is used for research and development projects with small series. The largest system to date is located in Lithuania at Glassbel - where multilayer laminates up to a format of 3 x 8 metres are produced. However, we also have plans for 4 x 20 metres." There are also series models: the smallest variant is the "High Value" solution. In this rotary version with a usable size of 3.21 x 2.55 metres, up to 50 square metres of high-quality laminated safety glass can be produced per shift, for example as a supplement to an existing autoclave line. This means that special products and small batch sizes can be discharged into the LamiPress before pre-compounding, which also guarantees a failure rate of less than one per cent. This optimises the process flow on the VSG line and increases the capacity on the base line by up to 30 percent. The second variant is the "Everybodys`Autoclave" with a usable size of 4 x 3 metres and an output of 100 square metres per shift. Here, the glass packs are fed via the so-called "LamiStore". The third solution, "Max. output", produces up to 250 square metres per shift in a fully automated process in the "LamiDoublePress" feeder with usable dimensions of 6 x 3.21 metres. Intelligent software with hundreds of pre-stored configurations (glass thicknesses, structures, film types, etc.) ensures maximum process reliability, easy-to-control production and perfect results. 

 

, © AGC Interpane

Les informations publiées sur notre portail sont soumises au droit d´auteur et appartiennent à la société en question resp. à la source des nouvelles. Tous les droits sont réservés expressément. N´importe quel utilisateur qui accède à un tel matériel peut faire ainsi seulement pour sa propre utilisation personnelle, et l´usage d´un tel matériel est au risque unique de l´utilisateur. La redistribution ou toute autre exploitation commerciale d´un tel matériel de nouvelles est expressément interdite. Là où un tel matériel de nouvelles est fourni par un tiers, chaque utilisateur accepte d´observer et être lié par les limites spécifiques de l´utilisation s´appliquant à un tel matériel de nouvelles. Glass Global ne représente ou n´approuve pas l´exactitude ou la fiabilité d´aucune des informations citées dans les nouvelles ou pages externes auxquelles on se réfère ici.

Should the content or the design of these sites violate third parties rights or legal prescriptions, we kindly ask you to send us a respective message without invoice or cost. We guarantee that passages where the claim is considered as justified will be removed immediately, without any necessity to involve any lawyer into this issue. We will reject any claim caused by submission of a honorary note in this regard without any prior contact and confirmation of the issueby us and we reserve the right ssue counter claim ourselves because of violation of aforesaid conditions.



Info Grid

Glass studies

Updated worldwide glass study 2024

plants.glassglobal.com

Updated hollow glass study 2024

Request more information

Updated float glass study 2024

Request more information

Further glass market studies

Request more information

Portrait de la société



Updated worldwide glass market study 2024 available now for flat, container glass and tableware

We have updated our international studies on flat glass, container glass and tableware for 2024.

This unique software provides a global overview about glass producers and technical details. Easy to use and clear tables summarize information and data about glass makers such as: Glass types: flat glass, container glass, tableware, production capacities in regions and countries, number of furnaces, furnace types, year of construction, glass types and sub-types, products, project information, special news and downloads.

Further databases supplying demoscopic data and import and export data complete the market survey. Based on these data, prepare individual country profiles with information about local production capacities, local market sizes and expected demand in the future.

Request your offer via plants.glassglobal.com.

Updated container glass study 2024

X

Updated float glass study 2024

X

Further glass studies and reports 2024

X